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204.0-T4 Aluminum vs. AZ81A-T4 Magnesium

204.0-T4 aluminum belongs to the aluminum alloys classification, while AZ81A-T4 magnesium belongs to the magnesium alloys. There are 32 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 204.0-T4 aluminum and the bottom bar is AZ81A-T4 magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 90
55
Elastic (Young's, Tensile) Modulus, GPa 71
46
Elongation at Break, % 7.8
8.8
Fatigue Strength, MPa 77
78
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 110
130
Tensile Strength: Ultimate (UTS), MPa 340
240
Tensile Strength: Yield (Proof), MPa 220
84

Thermal Properties

Latent Heat of Fusion, J/g 390
350
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 580
500
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.3
Specific Heat Capacity, J/kg-K 880
990
Thermal Conductivity, W/m-K 120
84
Thermal Expansion, µm/m-K 19
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
12
Electrical Conductivity: Equal Weight (Specific), % IACS 87
65

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
1.7
Embodied Carbon, kg CO2/kg material 8.0
23
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1150
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
17
Resilience: Unit (Modulus of Resilience), kJ/m3 350
78
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
70
Strength to Weight: Axial, points 31
39
Strength to Weight: Bending, points 36
50
Thermal Diffusivity, mm2/s 46
50
Thermal Shock Resistance, points 18
14

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
7.0 to 8.1
Copper (Cu), % 4.2 to 5.0
0 to 0.1
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 0.15 to 0.35
89.8 to 92.5
Manganese (Mn), % 0 to 0.1
0.13 to 0.35
Nickel (Ni), % 0 to 0.050
0 to 0.010
Silicon (Si), % 0 to 0.2
0 to 0.3
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0.4 to 1.0
Residuals, % 0 to 0.15
0 to 0.3