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204.0-T4 Aluminum vs. AZ91C-T4 Magnesium

204.0-T4 aluminum belongs to the aluminum alloys classification, while AZ91C-T4 magnesium belongs to the magnesium alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 204.0-T4 aluminum and the bottom bar is AZ91C-T4 magnesium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
46
Elongation at Break, % 7.8
7.9
Fatigue Strength, MPa 77
85
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 27
18
Shear Strength, MPa 110
160
Tensile Strength: Ultimate (UTS), MPa 340
270
Tensile Strength: Yield (Proof), MPa 220
83

Thermal Properties

Latent Heat of Fusion, J/g 390
350
Maximum Temperature: Mechanical, °C 170
130
Melting Completion (Liquidus), °C 650
600
Melting Onset (Solidus), °C 580
470
Solidification (Pattern Maker's) Shrinkage, % 1.3
1.3
Specific Heat Capacity, J/kg-K 880
990
Thermal Conductivity, W/m-K 120
73
Thermal Expansion, µm/m-K 19
26

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
9.9
Electrical Conductivity: Equal Weight (Specific), % IACS 87
52

Otherwise Unclassified Properties

Base Metal Price, % relative 11
12
Density, g/cm3 3.0
1.7
Embodied Carbon, kg CO2/kg material 8.0
22
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1150
990

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23
16
Resilience: Unit (Modulus of Resilience), kJ/m3 350
75
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
69
Strength to Weight: Axial, points 31
43
Strength to Weight: Bending, points 36
53
Thermal Diffusivity, mm2/s 46
43
Thermal Shock Resistance, points 18
16

Alloy Composition


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Aluminum (Al), % 93.4 to 95.5
8.1 to 9.3
Copper (Cu), % 4.2 to 5.0
0 to 0.1
Iron (Fe), % 0 to 0.35
0
Magnesium (Mg), % 0.15 to 0.35
88.6 to 91.4
Manganese (Mn), % 0 to 0.1
0.13 to 0.35
Nickel (Ni), % 0 to 0.050
0 to 0.010
Silicon (Si), % 0 to 0.2
0 to 0.3
Tin (Sn), % 0 to 0.050
0
Titanium (Ti), % 0.15 to 0.3
0
Zinc (Zn), % 0 to 0.1
0.4 to 1.0
Residuals, % 0 to 0.15
0 to 0.3