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2095 Aluminum vs. AISI 204 Stainless Steel

2095 aluminum belongs to the aluminum alloys classification, while AISI 204 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2095 aluminum and the bottom bar is AISI 204 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 8.5
23 to 39
Fatigue Strength, MPa 200
320 to 720
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 410
500 to 700
Tensile Strength: Ultimate (UTS), MPa 700
730 to 1100
Tensile Strength: Yield (Proof), MPa 610
380 to 1080

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 210
850
Melting Completion (Liquidus), °C 660
1410
Melting Onset (Solidus), °C 540
1370
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 31
10
Density, g/cm3 3.0
7.7
Embodied Carbon, kg CO2/kg material 8.6
2.4
Embodied Energy, MJ/kg 160
35
Embodied Water, L/kg 1470
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57
240 to 250
Resilience: Unit (Modulus of Resilience), kJ/m3 2640
360 to 2940
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 65
27 to 40
Strength to Weight: Bending, points 59
24 to 31
Thermal Diffusivity, mm2/s 49
4.1
Thermal Shock Resistance, points 31
16 to 24

Alloy Composition


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Aluminum (Al), % 91.3 to 94.9
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
15 to 17
Copper (Cu), % 3.9 to 4.6
0
Iron (Fe), % 0 to 0.15
69.6 to 76.4
Lithium (Li), % 0.7 to 1.5
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
7.0 to 9.0
Nickel (Ni), % 0
1.5 to 3.0
Nitrogen (N), % 0
0.15 to 0.3
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.12
0 to 1.0
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.18
0
Residuals, % 0 to 0.15
0