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2095 Aluminum vs. S40977 Stainless Steel

2095 aluminum belongs to the aluminum alloys classification, while S40977 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2095 aluminum and the bottom bar is S40977 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 8.5
21
Fatigue Strength, MPa 200
200
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 410
320
Tensile Strength: Ultimate (UTS), MPa 700
510
Tensile Strength: Yield (Proof), MPa 610
310

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 210
720
Melting Completion (Liquidus), °C 660
1440
Melting Onset (Solidus), °C 540
1400
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
25
Thermal Expansion, µm/m-K 23
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 110
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 31
6.5
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.6
1.9
Embodied Energy, MJ/kg 160
27
Embodied Water, L/kg 1470
97

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57
92
Resilience: Unit (Modulus of Resilience), kJ/m3 2640
250
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 65
18
Strength to Weight: Bending, points 59
18
Thermal Diffusivity, mm2/s 49
6.7
Thermal Shock Resistance, points 31
18

Alloy Composition


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Aluminum (Al), % 91.3 to 94.9
0
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0
10.5 to 12.5
Copper (Cu), % 3.9 to 4.6
0
Iron (Fe), % 0 to 0.15
83.9 to 89.2
Lithium (Li), % 0.7 to 1.5
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0 to 1.5
Nickel (Ni), % 0
0.3 to 1.0
Nitrogen (N), % 0
0 to 0.030
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.12
0 to 1.0
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.18
0
Residuals, % 0 to 0.15
0