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2095 Aluminum vs. S44635 Stainless Steel

2095 aluminum belongs to the aluminum alloys classification, while S44635 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2095 aluminum and the bottom bar is S44635 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
210
Elongation at Break, % 8.5
23
Fatigue Strength, MPa 200
390
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
81
Shear Strength, MPa 410
450
Tensile Strength: Ultimate (UTS), MPa 700
710
Tensile Strength: Yield (Proof), MPa 610
580

Thermal Properties

Latent Heat of Fusion, J/g 390
300
Maximum Temperature: Mechanical, °C 210
1100
Melting Completion (Liquidus), °C 660
1460
Melting Onset (Solidus), °C 540
1420
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 31
22
Density, g/cm3 3.0
7.8
Embodied Carbon, kg CO2/kg material 8.6
4.4
Embodied Energy, MJ/kg 160
62
Embodied Water, L/kg 1470
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57
150
Resilience: Unit (Modulus of Resilience), kJ/m3 2640
810
Stiffness to Weight: Axial, points 13
15
Stiffness to Weight: Bending, points 46
25
Strength to Weight: Axial, points 65
25
Strength to Weight: Bending, points 59
23
Thermal Diffusivity, mm2/s 49
4.4
Thermal Shock Resistance, points 31
23

Alloy Composition


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Aluminum (Al), % 91.3 to 94.9
0
Carbon (C), % 0
0 to 0.025
Chromium (Cr), % 0
24.5 to 26
Copper (Cu), % 3.9 to 4.6
0
Iron (Fe), % 0 to 0.15
61.5 to 68.5
Lithium (Li), % 0.7 to 1.5
0
Magnesium (Mg), % 0.25 to 0.8
0
Manganese (Mn), % 0 to 0.25
0 to 1.0
Molybdenum (Mo), % 0
3.5 to 4.5
Nickel (Ni), % 0
3.5 to 4.5
Niobium (Nb), % 0
0.2 to 0.8
Nitrogen (N), % 0
0 to 0.035
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.12
0 to 0.75
Silver (Ag), % 0.25 to 0.6
0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0.2 to 0.8
Zinc (Zn), % 0 to 0.25
0
Zirconium (Zr), % 0.040 to 0.18
0
Residuals, % 0 to 0.15
0