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2095 Aluminum vs. Zamak 3

2095 aluminum belongs to the aluminum alloys classification, while Zamak 3 belongs to the zinc alloys. There are 31 material properties with values for both materials. Properties with values for just one material (5, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 2095 aluminum and the bottom bar is Zamak 3.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
86
Elongation at Break, % 8.5
11
Fatigue Strength, MPa 200
48
Fracture Toughness, MPa-m1/2 20
12
Poisson's Ratio 0.33
0.25
Shear Modulus, GPa 26
33
Shear Strength, MPa 410
210
Tensile Strength: Ultimate (UTS), MPa 700
280
Tensile Strength: Yield (Proof), MPa 610
210

Thermal Properties

Latent Heat of Fusion, J/g 390
120
Maximum Temperature: Mechanical, °C 210
95
Melting Completion (Liquidus), °C 660
390
Melting Onset (Solidus), °C 540
380
Specific Heat Capacity, J/kg-K 910
410
Thermal Conductivity, W/m-K 130
110
Thermal Expansion, µm/m-K 23
27

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 35
27
Electrical Conductivity: Equal Weight (Specific), % IACS 110
38

Otherwise Unclassified Properties

Base Metal Price, % relative 31
11
Density, g/cm3 3.0
6.4
Embodied Carbon, kg CO2/kg material 8.6
3.0
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 1470
380

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 57
28
Resilience: Unit (Modulus of Resilience), kJ/m3 2640
260
Stiffness to Weight: Axial, points 13
7.5
Stiffness to Weight: Bending, points 46
23
Strength to Weight: Axial, points 65
12
Strength to Weight: Bending, points 59
15
Thermal Diffusivity, mm2/s 49
43
Thermal Shock Resistance, points 31
8.6

Alloy Composition


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Aluminum (Al), % 91.3 to 94.9
3.5 to 4.3
Cadmium (Cd), % 0
0 to 0.0050
Copper (Cu), % 3.9 to 4.6
0 to 0.25
Iron (Fe), % 0 to 0.15
0 to 0.1
Lead (Pb), % 0
0 to 0.0050
Lithium (Li), % 0.7 to 1.5
0
Magnesium (Mg), % 0.25 to 0.8
0.020 to 0.060
Manganese (Mn), % 0 to 0.25
0
Nickel (Ni), % 0
0 to 0.020
Silicon (Si), % 0 to 0.12
0 to 0.030
Silver (Ag), % 0.25 to 0.6
0
Tin (Sn), % 0
0 to 0.0030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
95.3 to 96.5
Zirconium (Zr), % 0.040 to 0.18
0
Residuals, % 0 to 0.15
0