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238.0 Aluminum vs. AISI 416 Stainless Steel

238.0 aluminum belongs to the aluminum alloys classification, while AISI 416 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 238.0 aluminum and the bottom bar is AISI 416 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 76
190
Elongation at Break, % 1.5
13 to 31
Fatigue Strength, MPa 110
230 to 340
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Tensile Strength: Ultimate (UTS), MPa 210
510 to 800
Tensile Strength: Yield (Proof), MPa 170
290 to 600

Thermal Properties

Latent Heat of Fusion, J/g 430
270
Maximum Temperature: Mechanical, °C 170
680
Melting Completion (Liquidus), °C 600
1530
Melting Onset (Solidus), °C 510
1480
Specific Heat Capacity, J/kg-K 840
480
Thermal Conductivity, W/m-K 100
30
Thermal Expansion, µm/m-K 21
9.9

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 25
2.9
Electrical Conductivity: Equal Weight (Specific), % IACS 67
3.3

Otherwise Unclassified Properties

Base Metal Price, % relative 12
7.0
Density, g/cm3 3.4
7.7
Embodied Carbon, kg CO2/kg material 7.4
1.9
Embodied Energy, MJ/kg 140
27
Embodied Water, L/kg 1040
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.9
98 to 140
Resilience: Unit (Modulus of Resilience), kJ/m3 180
220 to 940
Stiffness to Weight: Axial, points 12
14
Stiffness to Weight: Bending, points 42
25
Strength to Weight: Axial, points 17
18 to 29
Strength to Weight: Bending, points 23
18 to 25
Thermal Diffusivity, mm2/s 37
8.1
Thermal Shock Resistance, points 9.1
19 to 30

Alloy Composition

Aluminum (Al), % 81.9 to 84.9
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0
12 to 14
Copper (Cu), % 9.5 to 10.5
0
Iron (Fe), % 1.0 to 1.5
83.2 to 87.9
Magnesium (Mg), % 0 to 0.25
0
Manganese (Mn), % 0
0 to 1.3
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 3.6 to 4.4
0 to 1.0
Sulfur (S), % 0
0.15 to 0.35
Zinc (Zn), % 1.0 to 1.5
0