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242.0-O Aluminum vs. Annealed S35000 Stainless Steel

242.0-O aluminum belongs to the aluminum alloys classification, while annealed S35000 stainless steel belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0-O aluminum and the bottom bar is annealed S35000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.0
14
Fatigue Strength, MPa 110
380
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
78
Tensile Strength: Ultimate (UTS), MPa 180
1570
Tensile Strength: Yield (Proof), MPa 120
660

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 210
900
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 530
1410
Specific Heat Capacity, J/kg-K 870
470
Thermal Conductivity, W/m-K 170
16
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
2.3
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.6

Otherwise Unclassified Properties

Base Metal Price, % relative 12
14
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.3
3.2
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1130
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6
170
Resilience: Unit (Modulus of Resilience), kJ/m3 110
1070
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 16
56
Strength to Weight: Bending, points 23
38
Thermal Diffusivity, mm2/s 62
4.4
Thermal Shock Resistance, points 8.0
51

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
0.070 to 0.11
Chromium (Cr), % 0 to 0.25
16 to 17
Copper (Cu), % 3.5 to 4.5
0
Iron (Fe), % 0 to 1.0
72.7 to 76.9
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0.5 to 1.3
Molybdenum (Mo), % 0
2.5 to 3.2
Nickel (Ni), % 1.7 to 2.3
4.0 to 5.0
Nitrogen (N), % 0
0.070 to 0.13
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.7
0 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0