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242.0-O Aluminum vs. Annealed S45000 Stainless Steel

242.0-O aluminum belongs to the aluminum alloys classification, while annealed S45000 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 242.0-O aluminum and the bottom bar is annealed S45000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
280
Elastic (Young's, Tensile) Modulus, GPa 73
200
Elongation at Break, % 1.0
11
Fatigue Strength, MPa 110
400
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 27
76
Tensile Strength: Ultimate (UTS), MPa 180
980
Tensile Strength: Yield (Proof), MPa 120
730

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Mechanical, °C 210
840
Melting Completion (Liquidus), °C 640
1440
Melting Onset (Solidus), °C 530
1390
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 170
17
Thermal Expansion, µm/m-K 22
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 44
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 130
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 12
13
Density, g/cm3 3.1
7.8
Embodied Carbon, kg CO2/kg material 8.3
2.8
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1130
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 1.6
100
Resilience: Unit (Modulus of Resilience), kJ/m3 110
1380
Stiffness to Weight: Axial, points 13
14
Stiffness to Weight: Bending, points 45
25
Strength to Weight: Axial, points 16
35
Strength to Weight: Bending, points 23
28
Thermal Diffusivity, mm2/s 62
4.5
Thermal Shock Resistance, points 8.0
33

Alloy Composition


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Aluminum (Al), % 88.4 to 93.6
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0 to 0.25
14 to 16
Copper (Cu), % 3.5 to 4.5
1.3 to 1.8
Iron (Fe), % 0 to 1.0
72.1 to 79.3
Magnesium (Mg), % 1.2 to 1.8
0
Manganese (Mn), % 0 to 0.35
0 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 1.7 to 2.3
5.0 to 7.0
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.7
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.25
0
Zinc (Zn), % 0 to 0.35
0
Residuals, % 0 to 0.15
0