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3004 Aluminum vs. AISI 446 Stainless Steel

3004 aluminum belongs to the aluminum alloys classification, while AISI 446 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3004 aluminum and the bottom bar is AISI 446 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 83
190
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 19
23
Fatigue Strength, MPa 55 to 120
200
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Shear Strength, MPa 100 to 180
360
Tensile Strength: Ultimate (UTS), MPa 170 to 310
570
Tensile Strength: Yield (Proof), MPa 68 to 270
300

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 180
1180
Melting Completion (Liquidus), °C 650
1510
Melting Onset (Solidus), °C 630
1430
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 160
17
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
1.9
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Calomel Potential, mV -750
-230
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.3
2.4
Embodied Energy, MJ/kg 150
35
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 27
110
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 540
230
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 18 to 31
21
Strength to Weight: Bending, points 25 to 37
20
Thermal Diffusivity, mm2/s 65
4.6
Thermal Shock Resistance, points 7.6 to 13
19

Alloy Composition


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Aluminum (Al), % 95.6 to 98.2
0
Carbon (C), % 0
0 to 0.2
Chromium (Cr), % 0
23 to 27
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.7
69.2 to 77
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 1.0 to 1.5
0 to 1.5
Nickel (Ni), % 0
0 to 0.75
Nitrogen (N), % 0
0 to 0.25
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0