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3004 Aluminum vs. ASTM Grade HE Steel

3004 aluminum belongs to the aluminum alloys classification, while ASTM grade HE steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 3004 aluminum and the bottom bar is ASTM grade HE steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 45 to 83
190
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 19
10
Fatigue Strength, MPa 55 to 120
160
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Tensile Strength: Ultimate (UTS), MPa 170 to 310
670
Tensile Strength: Yield (Proof), MPa 68 to 270
310

Thermal Properties

Latent Heat of Fusion, J/g 400
310
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 650
1400
Melting Onset (Solidus), °C 630
1360
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 160
14
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 140
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.3
3.5
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 3.2 to 27
56
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 540
240
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 18 to 31
24
Strength to Weight: Bending, points 25 to 37
22
Thermal Diffusivity, mm2/s 65
3.6
Thermal Shock Resistance, points 7.6 to 13
14

Alloy Composition


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Aluminum (Al), % 95.6 to 98.2
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0
26 to 30
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.7
53.9 to 65.8
Magnesium (Mg), % 0.8 to 1.3
0
Manganese (Mn), % 1.0 to 1.5
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
8.0 to 11
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0