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3005 Aluminum vs. 2025 Aluminum

Both 3005 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common.

For each property being compared, the top bar is 3005 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 33 to 73
110
Elastic (Young's, Tensile) Modulus, GPa 70
72
Elongation at Break, % 1.1 to 16
15
Fatigue Strength, MPa 53 to 100
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 84 to 150
240
Tensile Strength: Ultimate (UTS), MPa 140 to 270
400
Tensile Strength: Yield (Proof), MPa 51 to 240
260

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 660
640
Melting Onset (Solidus), °C 640
520
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 160
150
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 42
40
Electrical Conductivity: Equal Weight (Specific), % IACS 140
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.8
3.0
Embodied Carbon, kg CO2/kg material 8.2
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.2 to 18
55
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 390
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
46
Strength to Weight: Axial, points 14 to 27
37
Strength to Weight: Bending, points 21 to 33
40
Thermal Diffusivity, mm2/s 64
58
Thermal Shock Resistance, points 6.0 to 12
18

Alloy Composition


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Aluminum (Al), % 95.7 to 98.8
90.9 to 95.2
Chromium (Cr), % 0 to 0.1
0 to 0.1
Copper (Cu), % 0 to 0.3
3.9 to 5.0
Iron (Fe), % 0 to 0.7
0 to 1.0
Magnesium (Mg), % 0.2 to 0.6
0 to 0.050
Manganese (Mn), % 1.0 to 1.5
0.4 to 1.2
Silicon (Si), % 0 to 0.6
0.5 to 1.2
Titanium (Ti), % 0 to 0.1
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15