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384.0 Aluminum vs. AISI 415 Stainless Steel

384.0 aluminum belongs to the aluminum alloys classification, while AISI 415 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 384.0 aluminum and the bottom bar is AISI 415 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 85
260
Elastic (Young's, Tensile) Modulus, GPa 74
200
Elongation at Break, % 2.5
17
Fatigue Strength, MPa 140
430
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
76
Shear Strength, MPa 200
550
Tensile Strength: Ultimate (UTS), MPa 330
900
Tensile Strength: Yield (Proof), MPa 170
700

Thermal Properties

Latent Heat of Fusion, J/g 550
270
Maximum Temperature: Mechanical, °C 170
780
Melting Completion (Liquidus), °C 580
1450
Melting Onset (Solidus), °C 530
1400
Specific Heat Capacity, J/kg-K 870
480
Thermal Conductivity, W/m-K 96
24
Thermal Expansion, µm/m-K 21
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 22
2.7
Electrical Conductivity: Equal Weight (Specific), % IACS 69
3.1

Otherwise Unclassified Properties

Base Metal Price, % relative 11
11
Density, g/cm3 2.9
7.8
Embodied Carbon, kg CO2/kg material 7.4
2.5
Embodied Energy, MJ/kg 140
35
Embodied Water, L/kg 1010
110

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 6.9
140
Resilience: Unit (Modulus of Resilience), kJ/m3 190
1250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 32
32
Strength to Weight: Bending, points 37
26
Thermal Diffusivity, mm2/s 39
6.4
Thermal Shock Resistance, points 15
33

Alloy Composition


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Aluminum (Al), % 77.3 to 86.5
0
Carbon (C), % 0
0 to 0.050
Chromium (Cr), % 0
11.5 to 14
Copper (Cu), % 3.0 to 4.5
0
Iron (Fe), % 0 to 1.3
77.8 to 84
Magnesium (Mg), % 0 to 0.1
0
Manganese (Mn), % 0 to 0.5
0.5 to 1.0
Molybdenum (Mo), % 0
0.5 to 1.0
Nickel (Ni), % 0 to 0.5
3.5 to 5.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 10.5 to 12
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Tin (Sn), % 0 to 0.35
0
Zinc (Zn), % 0 to 3.0
0
Residuals, % 0 to 0.5
0