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390.0 Aluminum vs. SAE-AISI D2 Steel

390.0 aluminum belongs to the aluminum alloys classification, while SAE-AISI D2 steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 390.0 aluminum and the bottom bar is SAE-AISI D2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 75
190
Elongation at Break, % 1.0
5.0 to 16
Fatigue Strength, MPa 76 to 110
310 to 860
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 28
75
Tensile Strength: Ultimate (UTS), MPa 280 to 300
760 to 2000
Tensile Strength: Yield (Proof), MPa 240 to 270
470 to 1510

Thermal Properties

Latent Heat of Fusion, J/g 640
270
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 560
1390
Specific Heat Capacity, J/kg-K 880
480
Thermal Conductivity, W/m-K 130
31
Thermal Expansion, µm/m-K 18
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 24 to 25
4.3
Electrical Conductivity: Equal Weight (Specific), % IACS 79 to 83
5.1

Otherwise Unclassified Properties

Base Metal Price, % relative 11
8.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 7.3
3.4
Embodied Energy, MJ/kg 130
50
Embodied Water, L/kg 950
100

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.7 to 2.9
92 to 100
Resilience: Unit (Modulus of Resilience), kJ/m3 380 to 470
570 to 5940
Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 28 to 30
27 to 72
Strength to Weight: Bending, points 35 to 36
24 to 46
Thermal Diffusivity, mm2/s 56
8.3
Thermal Shock Resistance, points 14 to 15
25 to 67

Alloy Composition


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Aluminum (Al), % 74.5 to 79.6
0
Carbon (C), % 0
1.4 to 1.6
Chromium (Cr), % 0
11 to 13
Copper (Cu), % 4.0 to 5.0
0 to 0.25
Iron (Fe), % 0 to 1.3
81.3 to 86.9
Magnesium (Mg), % 0.45 to 0.65
0
Manganese (Mn), % 0 to 0.1
0 to 0.6
Molybdenum (Mo), % 0
0.7 to 1.2
Nickel (Ni), % 0
0 to 0.3
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 16 to 18
0 to 0.6
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Vanadium (V), % 0
0 to 1.1
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.2
0