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4004 Aluminum vs. 2095 Aluminum

Both 4004 aluminum and 2095 aluminum are aluminum alloys. They have 89% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 4004 aluminum and the bottom bar is 2095 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 71
70
Elongation at Break, % 2.4
8.5
Fatigue Strength, MPa 42
200
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 27
26
Shear Strength, MPa 63
410
Tensile Strength: Ultimate (UTS), MPa 110
700
Tensile Strength: Yield (Proof), MPa 60
610

Thermal Properties

Latent Heat of Fusion, J/g 540
390
Maximum Temperature: Mechanical, °C 160
210
Melting Completion (Liquidus), °C 600
660
Melting Onset (Solidus), °C 560
540
Specific Heat Capacity, J/kg-K 910
910
Thermal Conductivity, W/m-K 130
130
Thermal Expansion, µm/m-K 22
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 33
35
Electrical Conductivity: Equal Weight (Specific), % IACS 120
110

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
31
Density, g/cm3 2.6
3.0
Embodied Carbon, kg CO2/kg material 8.0
8.6
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1070
1470

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3
57
Resilience: Unit (Modulus of Resilience), kJ/m3 25
2640
Stiffness to Weight: Axial, points 15
13
Stiffness to Weight: Bending, points 54
46
Strength to Weight: Axial, points 12
65
Strength to Weight: Bending, points 20
59
Thermal Diffusivity, mm2/s 58
49
Thermal Shock Resistance, points 5.1
31

Alloy Composition


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Aluminum (Al), % 86 to 90
91.3 to 94.9
Copper (Cu), % 0 to 0.25
3.9 to 4.6
Iron (Fe), % 0 to 0.8
0 to 0.15
Lithium (Li), % 0
0.7 to 1.5
Magnesium (Mg), % 1.0 to 2.0
0.25 to 0.8
Manganese (Mn), % 0 to 0.1
0 to 0.25
Silicon (Si), % 9.0 to 10.5
0 to 0.12
Silver (Ag), % 0
0.25 to 0.6
Titanium (Ti), % 0
0 to 0.1
Zinc (Zn), % 0 to 0.2
0 to 0.25
Zirconium (Zr), % 0
0.040 to 0.18
Residuals, % 0 to 0.15
0 to 0.15