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4006 Aluminum vs. 5457 Aluminum

Both 4006 aluminum and 5457 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 4006 aluminum and the bottom bar is 5457 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 28 to 45
32 to 55
Elastic (Young's, Tensile) Modulus, GPa 69
68
Elongation at Break, % 3.4 to 24
6.0 to 22
Fatigue Strength, MPa 35 to 110
55 to 98
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 70 to 91
85 to 130
Tensile Strength: Ultimate (UTS), MPa 110 to 160
130 to 210
Tensile Strength: Yield (Proof), MPa 62 to 140
50 to 190

Thermal Properties

Latent Heat of Fusion, J/g 410
400
Maximum Temperature: Mechanical, °C 160
180
Melting Completion (Liquidus), °C 640
660
Melting Onset (Solidus), °C 620
630
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 220
180
Thermal Expansion, µm/m-K 23
24

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 56
46
Electrical Conductivity: Equal Weight (Specific), % IACS 180
150

Otherwise Unclassified Properties

Base Metal Price, % relative 9.0
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.1
8.4
Embodied Energy, MJ/kg 150
160
Embodied Water, L/kg 1180
1190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.1 to 26
12 to 23
Resilience: Unit (Modulus of Resilience), kJ/m3 28 to 130
18 to 250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 11 to 16
13 to 21
Strength to Weight: Bending, points 19 to 24
21 to 28
Thermal Diffusivity, mm2/s 89
72
Thermal Shock Resistance, points 4.9 to 7.0
5.7 to 9.0

Alloy Composition


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Aluminum (Al), % 97.4 to 98.7
97.8 to 99.05
Chromium (Cr), % 0 to 0.2
0
Copper (Cu), % 0 to 0.1
0 to 0.2
Iron (Fe), % 0.5 to 0.8
0 to 0.1
Magnesium (Mg), % 0 to 0.010
0.8 to 1.2
Manganese (Mn), % 0 to 0.050
0.15 to 0.45
Silicon (Si), % 0.8 to 1.2
0 to 0.080
Vanadium (V), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.050
0 to 0.050
Residuals, % 0 to 0.15
0 to 0.1

Comparable Variants