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4015 Aluminum vs. SAE-AISI 1021 Steel

4015 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1021 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4015 aluminum and the bottom bar is SAE-AISI 1021 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 35 to 70
130 to 150
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 1.1 to 23
17 to 27
Fatigue Strength, MPa 46 to 71
190 to 300
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 82 to 120
310 to 320
Tensile Strength: Ultimate (UTS), MPa 130 to 220
480 to 530
Tensile Strength: Yield (Proof), MPa 50 to 200
260 to 450

Thermal Properties

Latent Heat of Fusion, J/g 420
250
Maximum Temperature: Mechanical, °C 160
400
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 600
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
52
Thermal Expansion, µm/m-K 23
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.0
Electrical Conductivity: Equal Weight (Specific), % IACS 130
8.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.1
1.4
Embodied Energy, MJ/kg 150
18
Embodied Water, L/kg 1160
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.4 to 24
84 to 110
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 290
180 to 530
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 22
17 to 19
Strength to Weight: Bending, points 21 to 30
17 to 18
Thermal Diffusivity, mm2/s 66
14
Thermal Shock Resistance, points 5.7 to 9.7
15 to 17

Alloy Composition


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Aluminum (Al), % 94.9 to 97.9
0
Carbon (C), % 0
0.18 to 0.23
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.7
98.8 to 99.22
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0.6 to 0.9
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 1.4 to 2.2
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0