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4115 Aluminum vs. S33228 Stainless Steel

4115 aluminum belongs to the aluminum alloys classification, while S33228 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115 aluminum and the bottom bar is S33228 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38 to 68
190
Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 1.1 to 11
34
Fatigue Strength, MPa 39 to 76
170
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
79
Shear Strength, MPa 71 to 130
380
Tensile Strength: Ultimate (UTS), MPa 120 to 220
570
Tensile Strength: Yield (Proof), MPa 39 to 190
210

Thermal Properties

Latent Heat of Fusion, J/g 420
310
Maximum Temperature: Mechanical, °C 160
1100
Melting Completion (Liquidus), °C 640
1410
Melting Onset (Solidus), °C 590
1360
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 23
16

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
37
Density, g/cm3 2.7
8.0
Embodied Carbon, kg CO2/kg material 8.1
6.2
Embodied Energy, MJ/kg 150
89
Embodied Water, L/kg 1160
220

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.1 to 10
150
Resilience: Unit (Modulus of Resilience), kJ/m3 11 to 270
110
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12 to 23
20
Strength to Weight: Bending, points 20 to 30
19
Thermal Shock Resistance, points 5.2 to 9.9
13

Alloy Composition

Aluminum (Al), % 94.6 to 97.4
0 to 0.025
Carbon (C), % 0
0.040 to 0.080
Cerium (Ce), % 0
0.050 to 0.1
Chromium (Cr), % 0
26 to 28
Copper (Cu), % 0.1 to 0.5
0
Iron (Fe), % 0 to 0.7
36.5 to 42.3
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Nickel (Ni), % 0
31 to 33
Niobium (Nb), % 0
0.6 to 1.0
Phosphorus (P), % 0
0 to 0.020
Silicon (Si), % 1.8 to 2.2
0 to 0.3
Sulfur (S), % 0
0 to 0.015
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0