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4115-O Aluminum vs. Annealed SAE-AISI 8630

4115-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI 8630 belongs to the iron alloys. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 4115-O aluminum and the bottom bar is annealed SAE-AISI 8630.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 38
160
Elastic (Young's, Tensile) Modulus, GPa 70
190
Elongation at Break, % 11
24
Fatigue Strength, MPa 39
260
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 71
340
Tensile Strength: Ultimate (UTS), MPa 120
540
Tensile Strength: Yield (Proof), MPa 39
360

Thermal Properties

Latent Heat of Fusion, J/g 420
250
Maximum Temperature: Mechanical, °C 160
410
Melting Completion (Liquidus), °C 640
1460
Melting Onset (Solidus), °C 590
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 160
39
Thermal Expansion, µm/m-K 23
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 41
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 140
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.6
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 8.1
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1160
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 10
110
Resilience: Unit (Modulus of Resilience), kJ/m3 11
340
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 12
19
Strength to Weight: Bending, points 20
19
Thermal Diffusivity, mm2/s 66
10
Thermal Shock Resistance, points 5.2
18

Alloy Composition


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Aluminum (Al), % 94.6 to 97.4
0
Carbon (C), % 0
0.28 to 0.33
Chromium (Cr), % 0
0.4 to 0.6
Copper (Cu), % 0.1 to 0.5
0
Iron (Fe), % 0 to 0.7
96.8 to 97.9
Magnesium (Mg), % 0.1 to 0.5
0
Manganese (Mn), % 0.6 to 1.2
0.7 to 0.9
Molybdenum (Mo), % 0
0.15 to 0.25
Nickel (Ni), % 0
0.4 to 0.7
Phosphorus (P), % 0
0 to 0.035
Silicon (Si), % 1.8 to 2.2
0.15 to 0.35
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0