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5010 Aluminum vs. 5040 Aluminum

Both 5010 aluminum and 5040 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5010 aluminum and the bottom bar is 5040 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 27 to 62
66 to 74
Elastic (Young's, Tensile) Modulus, GPa 69
70
Elongation at Break, % 1.1 to 23
5.7 to 6.8
Fatigue Strength, MPa 35 to 83
100 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 64 to 120
140 to 150
Tensile Strength: Ultimate (UTS), MPa 100 to 210
240 to 260
Tensile Strength: Yield (Proof), MPa 38 to 190
190 to 230

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 650
650
Melting Onset (Solidus), °C 630
600
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 200
160
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 45
41
Electrical Conductivity: Equal Weight (Specific), % IACS 150
130

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.2
8.3
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 2.3 to 20
14 to 15
Resilience: Unit (Modulus of Resilience), kJ/m3 10 to 270
260 to 380
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 10 to 22
24 to 26
Strength to Weight: Bending, points 18 to 29
31 to 32
Thermal Diffusivity, mm2/s 82
64
Thermal Shock Resistance, points 4.5 to 9.4
10 to 11

Alloy Composition


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Aluminum (Al), % 97.1 to 99.7
95.2 to 98
Chromium (Cr), % 0 to 0.15
0.1 to 0.3
Copper (Cu), % 0 to 0.25
0 to 0.25
Iron (Fe), % 0 to 0.7
0 to 0.7
Magnesium (Mg), % 0.2 to 0.6
1.0 to 1.5
Manganese (Mn), % 0.1 to 0.3
0.9 to 1.4
Silicon (Si), % 0 to 0.4
0 to 0.3
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.3
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15

Comparable Variants