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5019-O Aluminum vs. Annealed SAE-AISI 52100

5019-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI 52100 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5019-O aluminum and the bottom bar is annealed SAE-AISI 52100.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 18
20
Fatigue Strength, MPa 130
250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 170
370
Tensile Strength: Ultimate (UTS), MPa 280
590
Tensile Strength: Yield (Proof), MPa 120
360

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
430
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 540
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
47
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 98
8.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.4
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.0
1.5
Embodied Energy, MJ/kg 150
20
Embodied Water, L/kg 1180
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 40
100
Resilience: Unit (Modulus of Resilience), kJ/m3 110
350
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 29
21
Strength to Weight: Bending, points 36
20
Thermal Diffusivity, mm2/s 52
13
Thermal Shock Resistance, points 13
19

Alloy Composition


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Aluminum (Al), % 91.5 to 95.3
0
Carbon (C), % 0
0.93 to 1.1
Chromium (Cr), % 0 to 0.2
1.4 to 1.6
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
96.5 to 97.3
Magnesium (Mg), % 4.5 to 5.6
0
Manganese (Mn), % 0.1 to 0.6
0.25 to 0.45
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.4
0.15 to 0.35
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0