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5026 Aluminum vs. 2025 Aluminum

Both 5026 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown.

For each property being compared, the top bar is 5026 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
72
Elongation at Break, % 5.1 to 11
15
Fatigue Strength, MPa 94 to 140
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 150 to 180
240
Tensile Strength: Ultimate (UTS), MPa 260 to 320
400
Tensile Strength: Yield (Proof), MPa 120 to 250
260

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 210
190
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 510
520
Specific Heat Capacity, J/kg-K 890
870
Thermal Conductivity, W/m-K 130
150
Thermal Expansion, µm/m-K 23
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
40
Electrical Conductivity: Equal Weight (Specific), % IACS 99
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.8
3.0
Embodied Carbon, kg CO2/kg material 8.9
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1150
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 15 to 29
55
Resilience: Unit (Modulus of Resilience), kJ/m3 100 to 440
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 49
46
Strength to Weight: Axial, points 26 to 32
37
Strength to Weight: Bending, points 33 to 37
40
Thermal Diffusivity, mm2/s 52
58
Thermal Shock Resistance, points 11 to 14
18

Alloy Composition


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Aluminum (Al), % 88.2 to 94.7
90.9 to 95.2
Chromium (Cr), % 0 to 0.3
0 to 0.1
Copper (Cu), % 0.1 to 0.8
3.9 to 5.0
Iron (Fe), % 0.2 to 1.0
0 to 1.0
Magnesium (Mg), % 3.9 to 4.9
0 to 0.050
Manganese (Mn), % 0.6 to 1.8
0.4 to 1.2
Silicon (Si), % 0.55 to 1.4
0.5 to 1.2
Titanium (Ti), % 0 to 0.2
0 to 0.15
Zinc (Zn), % 0 to 1.0
0 to 0.25
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0 to 0.15