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5026-O Aluminum vs. Annealed AISI 202

5026-O aluminum belongs to the aluminum alloys classification, while annealed AISI 202 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5026-O aluminum and the bottom bar is annealed AISI 202.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 10
45
Fatigue Strength, MPa 120
290
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 150
490
Tensile Strength: Ultimate (UTS), MPa 260
700
Tensile Strength: Yield (Proof), MPa 120
310

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Mechanical, °C 210
910
Melting Completion (Liquidus), °C 650
1400
Melting Onset (Solidus), °C 510
1360
Specific Heat Capacity, J/kg-K 890
480
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 23
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 99
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
13
Density, g/cm3 2.8
7.7
Embodied Carbon, kg CO2/kg material 8.9
2.8
Embodied Energy, MJ/kg 150
40
Embodied Water, L/kg 1150
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 22
260
Resilience: Unit (Modulus of Resilience), kJ/m3 100
250
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 49
25
Strength to Weight: Axial, points 26
25
Strength to Weight: Bending, points 33
23
Thermal Diffusivity, mm2/s 52
4.0
Thermal Shock Resistance, points 11
15

Alloy Composition

Aluminum (Al), % 88.2 to 94.7
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.3
17 to 19
Copper (Cu), % 0.1 to 0.8
0
Iron (Fe), % 0.2 to 1.0
63.5 to 71.5
Magnesium (Mg), % 3.9 to 4.9
0
Manganese (Mn), % 0.6 to 1.8
7.5 to 10
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0 to 0.25
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0.55 to 1.4
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 1.0
0
Zirconium (Zr), % 0 to 0.3
0
Residuals, % 0 to 0.15
0