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5056 Aluminum vs. SAE-AISI 1095 Steel

5056 aluminum belongs to the aluminum alloys classification, while SAE-AISI 1095 steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5056 aluminum and the bottom bar is SAE-AISI 1095 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
190
Elongation at Break, % 4.9 to 31
10 to 11
Fatigue Strength, MPa 140 to 200
310 to 370
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 25
72
Shear Strength, MPa 170 to 240
400 to 540
Tensile Strength: Ultimate (UTS), MPa 290 to 460
680 to 900
Tensile Strength: Yield (Proof), MPa 150 to 410
500 to 590

Thermal Properties

Latent Heat of Fusion, J/g 400
240
Maximum Temperature: Mechanical, °C 190
400
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 570
1410
Specific Heat Capacity, J/kg-K 910
470
Thermal Conductivity, W/m-K 130
47
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
9.6
Electrical Conductivity: Equal Weight (Specific), % IACS 99
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.8
Density, g/cm3 2.7
7.8
Embodied Carbon, kg CO2/kg material 9.0
1.4
Embodied Energy, MJ/kg 150
19
Embodied Water, L/kg 1180
45

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 140
63 to 84
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 1220
660 to 930
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 51
24
Strength to Weight: Axial, points 30 to 48
24 to 32
Strength to Weight: Bending, points 36 to 50
22 to 26
Thermal Diffusivity, mm2/s 53
13
Thermal Shock Resistance, points 13 to 20
22 to 29

Alloy Composition


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Aluminum (Al), % 93 to 95.4
0
Carbon (C), % 0
0.9 to 1.0
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
98.4 to 98.8
Magnesium (Mg), % 4.5 to 5.6
0
Manganese (Mn), % 0.050 to 0.2
0.3 to 0.5
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.3
0
Sulfur (S), % 0
0 to 0.050
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0