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5059 Aluminum vs. Ductile Cast Iron

5059 aluminum belongs to the aluminum alloys classification, while ductile cast iron belongs to the iron alloys. There are 29 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is ductile cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
170 to 180
Elongation at Break, % 11 to 25
2.1 to 20
Poisson's Ratio 0.33
0.28 to 0.31
Shear Modulus, GPa 26
64 to 70
Shear Strength, MPa 220 to 250
420 to 800
Tensile Strength: Ultimate (UTS), MPa 350 to 410
460 to 920
Tensile Strength: Yield (Proof), MPa 170 to 300
310 to 670

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 210
290
Melting Completion (Liquidus), °C 650
1160
Melting Onset (Solidus), °C 510
1120
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 110
31 to 36
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 95
8.8 to 9.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.7
7.1 to 7.5
Embodied Carbon, kg CO2/kg material 9.1
1.5
Embodied Energy, MJ/kg 160
21
Embodied Water, L/kg 1160
43

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
17 to 80
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
280 to 1330
Stiffness to Weight: Axial, points 14
12 to 14
Stiffness to Weight: Bending, points 50
24 to 26
Strength to Weight: Axial, points 36 to 42
17 to 35
Strength to Weight: Bending, points 41 to 45
18 to 29
Thermal Diffusivity, mm2/s 44
8.9 to 10
Thermal Shock Resistance, points 16 to 18
17 to 35

Alloy Composition


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Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
3.0 to 3.5
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 0 to 0.25
0
Iron (Fe), % 0 to 0.5
93.7 to 95.5
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0
Phosphorus (P), % 0
0 to 0.080
Silicon (Si), % 0 to 0.45
1.5 to 2.8
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants