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5059 Aluminum vs. EN 1.4594 Stainless Steel

5059 aluminum belongs to the aluminum alloys classification, while EN 1.4594 stainless steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is EN 1.4594 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
200
Elongation at Break, % 11 to 25
11 to 17
Fatigue Strength, MPa 170 to 240
490 to 620
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 220 to 250
620 to 700
Tensile Strength: Ultimate (UTS), MPa 350 to 410
1020 to 1170
Tensile Strength: Yield (Proof), MPa 170 to 300
810 to 1140

Thermal Properties

Latent Heat of Fusion, J/g 390
280
Maximum Temperature: Corrosion, °C 65
450
Maximum Temperature: Mechanical, °C 210
820
Melting Completion (Liquidus), °C 650
1450
Melting Onset (Solidus), °C 510
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 110
16
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.2
Electrical Conductivity: Equal Weight (Specific), % IACS 95
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 9.1
3.2
Embodied Energy, MJ/kg 160
45
Embodied Water, L/kg 1160
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
110 to 190
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
1660 to 3320
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 36 to 42
36 to 41
Strength to Weight: Bending, points 41 to 45
29 to 31
Thermal Diffusivity, mm2/s 44
4.4
Thermal Shock Resistance, points 16 to 18
34 to 39

Alloy Composition


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Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0 to 0.070
Chromium (Cr), % 0 to 0.25
13 to 15
Copper (Cu), % 0 to 0.25
1.2 to 2.0
Iron (Fe), % 0 to 0.5
72.6 to 79.5
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 1.0
Molybdenum (Mo), % 0
1.2 to 2.0
Nickel (Ni), % 0
5.0 to 6.0
Niobium (Nb), % 0
0.15 to 0.6
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.45
0 to 0.7
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0