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5059 Aluminum vs. Monel 400

5059 aluminum belongs to the aluminum alloys classification, while Monel 400 belongs to the nickel alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5059 aluminum and the bottom bar is Monel 400.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 69
160
Elongation at Break, % 11 to 25
20 to 40
Fatigue Strength, MPa 170 to 240
230 to 290
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
62
Shear Strength, MPa 220 to 250
370 to 490
Tensile Strength: Ultimate (UTS), MPa 350 to 410
540 to 780
Tensile Strength: Yield (Proof), MPa 170 to 300
210 to 590

Thermal Properties

Latent Heat of Fusion, J/g 390
270
Maximum Temperature: Mechanical, °C 210
1000
Melting Completion (Liquidus), °C 650
1350
Melting Onset (Solidus), °C 510
1300
Specific Heat Capacity, J/kg-K 900
430
Thermal Conductivity, W/m-K 110
23
Thermal Expansion, µm/m-K 24
14

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
3.3
Electrical Conductivity: Equal Weight (Specific), % IACS 95
3.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.7
8.9
Embodied Carbon, kg CO2/kg material 9.1
7.9
Embodied Energy, MJ/kg 160
110
Embodied Water, L/kg 1160
250

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42 to 75
140 to 180
Resilience: Unit (Modulus of Resilience), kJ/m3 220 to 650
140 to 1080
Stiffness to Weight: Axial, points 14
10
Stiffness to Weight: Bending, points 50
21
Strength to Weight: Axial, points 36 to 42
17 to 25
Strength to Weight: Bending, points 41 to 45
17 to 21
Thermal Diffusivity, mm2/s 44
6.1
Thermal Shock Resistance, points 16 to 18
17 to 25

Alloy Composition

Aluminum (Al), % 89.9 to 94
0
Carbon (C), % 0
0 to 0.3
Chromium (Cr), % 0 to 0.25
0
Copper (Cu), % 0 to 0.25
28 to 34
Iron (Fe), % 0 to 0.5
0 to 2.5
Magnesium (Mg), % 5.0 to 6.0
0
Manganese (Mn), % 0.6 to 1.2
0 to 2.0
Nickel (Ni), % 0
63 to 72
Silicon (Si), % 0 to 0.45
0 to 0.5
Sulfur (S), % 0
0 to 0.024
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0.4 to 0.9
0
Zirconium (Zr), % 0.050 to 0.25
0
Residuals, % 0 to 0.15
0

Comparable Variants