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5082 Aluminum vs. S24000 Stainless Steel

5082 aluminum belongs to the aluminum alloys classification, while S24000 stainless steel belongs to the iron alloys. There are 26 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5082 aluminum and the bottom bar is S24000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 1.1
39
Fatigue Strength, MPa 110 to 130
370
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 25
77
Shear Strength, MPa 210 to 230
530
Tensile Strength: Ultimate (UTS), MPa 380 to 400
770
Tensile Strength: Yield (Proof), MPa 300 to 340
430

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 180
910
Melting Completion (Liquidus), °C 640
1390
Melting Onset (Solidus), °C 560
1350
Specific Heat Capacity, J/kg-K 910
480
Thermal Expansion, µm/m-K 24
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.9
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 4.3
260
Resilience: Unit (Modulus of Resilience), kJ/m3 670 to 870
470
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 39 to 41
28
Strength to Weight: Bending, points 43 to 45
24
Thermal Shock Resistance, points 17 to 18
16

Alloy Composition


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Aluminum (Al), % 93.5 to 96
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0 to 0.15
17 to 19
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
61.5 to 69
Magnesium (Mg), % 4.0 to 5.0
0
Manganese (Mn), % 0 to 0.15
11.5 to 14.5
Nickel (Ni), % 0
2.3 to 3.7
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.2
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0