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5082 Aluminum vs. S31100 Stainless Steel

5082 aluminum belongs to the aluminum alloys classification, while S31100 stainless steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5082 aluminum and the bottom bar is S31100 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 1.1
4.5
Fatigue Strength, MPa 110 to 130
330
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
79
Shear Strength, MPa 210 to 230
580
Tensile Strength: Ultimate (UTS), MPa 380 to 400
1000
Tensile Strength: Yield (Proof), MPa 300 to 340
710

Thermal Properties

Latent Heat of Fusion, J/g 400
300
Maximum Temperature: Mechanical, °C 180
1100
Melting Completion (Liquidus), °C 640
1420
Melting Onset (Solidus), °C 560
1380
Specific Heat Capacity, J/kg-K 910
480
Thermal Conductivity, W/m-K 130
16
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
2.0
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
16
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.9
3.1
Embodied Energy, MJ/kg 150
44
Embodied Water, L/kg 1180
170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 4.0 to 4.3
40
Resilience: Unit (Modulus of Resilience), kJ/m3 670 to 870
1240
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 39 to 41
36
Strength to Weight: Bending, points 43 to 45
29
Thermal Diffusivity, mm2/s 54
4.2
Thermal Shock Resistance, points 17 to 18
28

Alloy Composition


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Aluminum (Al), % 93.5 to 96
0
Carbon (C), % 0
0 to 0.060
Chromium (Cr), % 0 to 0.15
25 to 27
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.35
63.6 to 69
Magnesium (Mg), % 4.0 to 5.0
0
Manganese (Mn), % 0 to 0.15
0 to 1.0
Nickel (Ni), % 0
6.0 to 7.0
Phosphorus (P), % 0
0 to 0.045
Silicon (Si), % 0 to 0.2
0 to 1.0
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.1
0 to 0.25
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0