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5086 Aluminum vs. S24000 Stainless Steel

5086 aluminum belongs to the aluminum alloys classification, while S24000 stainless steel belongs to the iron alloys. There are 28 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5086 aluminum and the bottom bar is S24000 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65 to 100
210
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.7 to 20
39
Fatigue Strength, MPa 88 to 180
370
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
77
Shear Strength, MPa 160 to 230
530
Tensile Strength: Ultimate (UTS), MPa 270 to 390
770
Tensile Strength: Yield (Proof), MPa 110 to 320
430

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Corrosion, °C 65
410
Maximum Temperature: Mechanical, °C 190
910
Melting Completion (Liquidus), °C 640
1390
Melting Onset (Solidus), °C 590
1350
Specific Heat Capacity, J/kg-K 900
480
Thermal Expansion, µm/m-K 24
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.6
Embodied Carbon, kg CO2/kg material 8.8
2.7
Embodied Energy, MJ/kg 150
39
Embodied Water, L/kg 1180
150

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.8 to 42
260
Resilience: Unit (Modulus of Resilience), kJ/m3 86 to 770
470
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 28 to 40
28
Strength to Weight: Bending, points 34 to 44
24
Thermal Shock Resistance, points 12 to 17
16

Alloy Composition


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Aluminum (Al), % 93 to 96.3
0
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.050 to 0.25
17 to 19
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
61.5 to 69
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0.2 to 0.7
11.5 to 14.5
Nickel (Ni), % 0
2.3 to 3.7
Nitrogen (N), % 0
0.2 to 0.4
Phosphorus (P), % 0
0 to 0.060
Silicon (Si), % 0 to 0.4
0 to 0.75
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0