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5086 Aluminum vs. S44537 Stainless Steel

5086 aluminum belongs to the aluminum alloys classification, while S44537 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5086 aluminum and the bottom bar is S44537 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 65 to 100
180
Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 1.7 to 20
21
Fatigue Strength, MPa 88 to 180
230
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
79
Shear Strength, MPa 160 to 230
320
Tensile Strength: Ultimate (UTS), MPa 270 to 390
510
Tensile Strength: Yield (Proof), MPa 110 to 320
360

Thermal Properties

Latent Heat of Fusion, J/g 400
290
Maximum Temperature: Corrosion, °C 65
530
Maximum Temperature: Mechanical, °C 190
1000
Melting Completion (Liquidus), °C 640
1480
Melting Onset (Solidus), °C 590
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 130
21
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 31
2.6
Electrical Conductivity: Equal Weight (Specific), % IACS 100
3.0

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.8
3.4
Embodied Energy, MJ/kg 150
50
Embodied Water, L/kg 1180
140

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.8 to 42
95
Resilience: Unit (Modulus of Resilience), kJ/m3 86 to 770
320
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 28 to 40
18
Strength to Weight: Bending, points 34 to 44
18
Thermal Diffusivity, mm2/s 52
5.6
Thermal Shock Resistance, points 12 to 17
17

Alloy Composition


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Aluminum (Al), % 93 to 96.3
0 to 0.1
Carbon (C), % 0
0 to 0.030
Chromium (Cr), % 0.050 to 0.25
20 to 24
Copper (Cu), % 0 to 0.1
0 to 0.5
Iron (Fe), % 0 to 0.5
69 to 78.6
Lanthanum (La), % 0
0.040 to 0.2
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0.2 to 0.7
0 to 0.8
Nickel (Ni), % 0
0 to 0.5
Niobium (Nb), % 0
0.2 to 1.0
Nitrogen (N), % 0
0 to 0.040
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.4
0.1 to 0.6
Sulfur (S), % 0
0 to 0.0060
Titanium (Ti), % 0 to 0.15
0.020 to 0.2
Tungsten (W), % 0
1.0 to 3.0
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0