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5086-O Aluminum vs. Annealed S46500 Stainless Steel

5086-O aluminum belongs to the aluminum alloys classification, while annealed S46500 stainless steel belongs to the iron alloys. There are 27 material properties with values for both materials. Properties with values for just one material (8, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5086-O aluminum and the bottom bar is annealed S46500 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 20
4.6
Fatigue Strength, MPa 120
550
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
75
Shear Strength, MPa 160
730
Tensile Strength: Ultimate (UTS), MPa 270
1260
Tensile Strength: Yield (Proof), MPa 110
1160

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Corrosion, °C 65
680
Maximum Temperature: Mechanical, °C 190
780
Melting Completion (Liquidus), °C 640
1450
Melting Onset (Solidus), °C 590
1410
Specific Heat Capacity, J/kg-K 900
470
Thermal Expansion, µm/m-K 24
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
15
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.8
3.6
Embodied Energy, MJ/kg 150
51
Embodied Water, L/kg 1180
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 42
56
Resilience: Unit (Modulus of Resilience), kJ/m3 89
3470
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 28
44
Strength to Weight: Bending, points 34
33
Thermal Shock Resistance, points 12
44

Alloy Composition


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Aluminum (Al), % 93 to 96.3
0
Carbon (C), % 0
0 to 0.020
Chromium (Cr), % 0.050 to 0.25
11 to 12.5
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
72.6 to 76.1
Magnesium (Mg), % 3.5 to 4.5
0
Manganese (Mn), % 0.2 to 0.7
0 to 0.25
Molybdenum (Mo), % 0
0.75 to 1.3
Nickel (Ni), % 0
10.7 to 11.3
Nitrogen (N), % 0
0 to 0.010
Phosphorus (P), % 0
0 to 0.015
Silicon (Si), % 0 to 0.4
0 to 0.25
Sulfur (S), % 0
0 to 0.010
Titanium (Ti), % 0 to 0.15
1.5 to 1.8
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0