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515.0 Aluminum vs. ASTM Grade HL Steel

515.0 aluminum belongs to the aluminum alloys classification, while ASTM grade HL steel belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (7, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is ASTM grade HL steel.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
200
Elongation at Break, % 10
11
Fatigue Strength, MPa 130
150
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 26
80
Tensile Strength: Ultimate (UTS), MPa 280
500

Thermal Properties

Latent Heat of Fusion, J/g 470
320
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 620
1390
Melting Onset (Solidus), °C 620
1340
Specific Heat Capacity, J/kg-K 900
490
Thermal Expansion, µm/m-K 23
17

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
27
Density, g/cm3 2.6
7.8
Embodied Carbon, kg CO2/kg material 8.4
4.5
Embodied Energy, MJ/kg 150
65
Embodied Water, L/kg 1120
210

Common Calculations

Stiffness to Weight: Axial, points 15
14
Stiffness to Weight: Bending, points 52
25
Strength to Weight: Axial, points 30
18
Strength to Weight: Bending, points 36
18
Thermal Shock Resistance, points 13
11

Alloy Composition


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Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0.2 to 0.6
Chromium (Cr), % 0
28 to 32
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.3
40.8 to 53.8
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
18 to 22
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0.5 to 10
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0