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515.0 Aluminum vs. Ductile Cast Iron

515.0 aluminum belongs to the aluminum alloys classification, while ductile cast iron belongs to the iron alloys. There are 22 material properties with values for both materials. Properties with values for just one material (10, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is ductile cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
170 to 180
Elongation at Break, % 10
2.1 to 20
Poisson's Ratio 0.33
0.28 to 0.31
Shear Modulus, GPa 26
64 to 70
Shear Strength, MPa 190
420 to 800
Tensile Strength: Ultimate (UTS), MPa 280
460 to 920

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Maximum Temperature: Mechanical, °C 170
290
Melting Completion (Liquidus), °C 620
1160
Melting Onset (Solidus), °C 620
1120
Specific Heat Capacity, J/kg-K 900
490
Thermal Expansion, µm/m-K 23
11

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.6
7.1 to 7.5
Embodied Carbon, kg CO2/kg material 8.4
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1120
43

Common Calculations

Stiffness to Weight: Axial, points 15
12 to 14
Stiffness to Weight: Bending, points 52
24 to 26
Strength to Weight: Axial, points 30
17 to 35
Strength to Weight: Bending, points 36
18 to 29
Thermal Shock Resistance, points 13
17 to 35

Alloy Composition


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Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
3.0 to 3.5
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 1.3
93.7 to 95.5
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0
Phosphorus (P), % 0
0 to 0.080
Silicon (Si), % 0.5 to 10
1.5 to 2.8
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0