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515.0 Aluminum vs. Monel 400

515.0 aluminum belongs to the aluminum alloys classification, while Monel 400 belongs to the nickel alloys. There are 23 material properties with values for both materials. Properties with values for just one material (9, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 515.0 aluminum and the bottom bar is Monel 400.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 70
160
Elongation at Break, % 10
20 to 40
Fatigue Strength, MPa 130
230 to 290
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
62
Shear Strength, MPa 190
370 to 490
Tensile Strength: Ultimate (UTS), MPa 280
540 to 780

Thermal Properties

Latent Heat of Fusion, J/g 470
270
Maximum Temperature: Mechanical, °C 170
1000
Melting Completion (Liquidus), °C 620
1350
Melting Onset (Solidus), °C 620
1300
Specific Heat Capacity, J/kg-K 900
430
Thermal Expansion, µm/m-K 23
14

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
50
Density, g/cm3 2.6
8.9
Embodied Carbon, kg CO2/kg material 8.4
7.9
Embodied Energy, MJ/kg 150
110
Embodied Water, L/kg 1120
250

Common Calculations

Stiffness to Weight: Axial, points 15
10
Stiffness to Weight: Bending, points 52
21
Strength to Weight: Axial, points 30
17 to 25
Strength to Weight: Bending, points 36
17 to 21
Thermal Shock Resistance, points 13
17 to 25

Alloy Composition


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Aluminum (Al), % 93.6 to 96.6
0
Carbon (C), % 0
0 to 0.3
Copper (Cu), % 0 to 0.2
28 to 34
Iron (Fe), % 0 to 1.3
0 to 2.5
Magnesium (Mg), % 2.5 to 4.0
0
Manganese (Mn), % 0.4 to 0.6
0 to 2.0
Nickel (Ni), % 0
63 to 72
Silicon (Si), % 0.5 to 10
0 to 0.5
Sulfur (S), % 0
0 to 0.024
Zinc (Zn), % 0 to 0.1
0
Residuals, % 0 to 0.15
0