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5154A-O Aluminum vs. Annealed AISI 440C

5154A-O aluminum belongs to the aluminum alloys classification, while annealed AISI 440C belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5154A-O aluminum and the bottom bar is annealed AISI 440C.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
200
Elongation at Break, % 19
14
Fatigue Strength, MPa 100
260
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 150
430
Tensile Strength: Ultimate (UTS), MPa 240
710
Tensile Strength: Yield (Proof), MPa 96
450

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Maximum Temperature: Mechanical, °C 190
870
Melting Completion (Liquidus), °C 650
1480
Melting Onset (Solidus), °C 600
1370
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 130
22
Thermal Expansion, µm/m-K 24
10

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
2.4
Electrical Conductivity: Equal Weight (Specific), % IACS 110
2.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.0
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.8
2.2
Embodied Energy, MJ/kg 150
31
Embodied Water, L/kg 1180
120

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 36
88
Resilience: Unit (Modulus of Resilience), kJ/m3 68
520
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 24
26
Strength to Weight: Bending, points 31
23
Thermal Diffusivity, mm2/s 53
6.0
Thermal Shock Resistance, points 10
26

Alloy Composition


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Aluminum (Al), % 93.7 to 96.9
0
Carbon (C), % 0
1.0 to 1.2
Chromium (Cr), % 0 to 0.25
16 to 18
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.5
78 to 83.1
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.5
0 to 1.0
Molybdenum (Mo), % 0
0 to 0.75
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.5
0 to 1.0
Sulfur (S), % 0
0 to 0.015
Titanium (Ti), % 0 to 0.2
0
Zinc (Zn), % 0 to 0.2
0
Residuals, % 0 to 0.15
0