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5251 Aluminum vs. 2025 Aluminum

Both 5251 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 94% of their average alloy composition in common.

For each property being compared, the top bar is 5251 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 44 to 79
110
Elastic (Young's, Tensile) Modulus, GPa 68
72
Elongation at Break, % 2.0 to 19
15
Fatigue Strength, MPa 59 to 110
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 110 to 160
240
Tensile Strength: Ultimate (UTS), MPa 180 to 280
400
Tensile Strength: Yield (Proof), MPa 67 to 250
260

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
190
Melting Completion (Liquidus), °C 650
640
Melting Onset (Solidus), °C 610
520
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 150
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
40
Electrical Conductivity: Equal Weight (Specific), % IACS 120
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 8.5
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1180
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.4 to 27
55
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 450
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 18 to 29
37
Strength to Weight: Bending, points 26 to 35
40
Thermal Diffusivity, mm2/s 61
58
Thermal Shock Resistance, points 7.9 to 13
18

Alloy Composition


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Aluminum (Al), % 95.5 to 98.2
90.9 to 95.2
Chromium (Cr), % 0 to 0.15
0 to 0.1
Copper (Cu), % 0 to 0.15
3.9 to 5.0
Iron (Fe), % 0 to 0.5
0 to 1.0
Magnesium (Mg), % 1.7 to 2.4
0 to 0.050
Manganese (Mn), % 0.1 to 0.5
0.4 to 1.2
Silicon (Si), % 0 to 0.4
0.5 to 1.2
Titanium (Ti), % 0 to 0.15
0 to 0.15
Zinc (Zn), % 0 to 0.15
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15