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5251 Aluminum vs. Ductile Cast Iron

5251 aluminum belongs to the aluminum alloys classification, while ductile cast iron belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5251 aluminum and the bottom bar is ductile cast iron.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 44 to 79
160 to 310
Elastic (Young's, Tensile) Modulus, GPa 68
170 to 180
Elongation at Break, % 2.0 to 19
2.1 to 20
Poisson's Ratio 0.33
0.28 to 0.31
Shear Modulus, GPa 26
64 to 70
Shear Strength, MPa 110 to 160
420 to 800
Tensile Strength: Ultimate (UTS), MPa 180 to 280
460 to 920
Tensile Strength: Yield (Proof), MPa 67 to 250
310 to 670

Thermal Properties

Latent Heat of Fusion, J/g 400
270
Maximum Temperature: Mechanical, °C 180
290
Melting Completion (Liquidus), °C 650
1160
Melting Onset (Solidus), °C 610
1120
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 150
31 to 36
Thermal Expansion, µm/m-K 24
11

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.8 to 9.4

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
1.9
Density, g/cm3 2.7
7.1 to 7.5
Embodied Carbon, kg CO2/kg material 8.5
1.5
Embodied Energy, MJ/kg 150
21
Embodied Water, L/kg 1180
43

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 5.4 to 27
17 to 80
Resilience: Unit (Modulus of Resilience), kJ/m3 33 to 450
280 to 1330
Stiffness to Weight: Axial, points 14
12 to 14
Stiffness to Weight: Bending, points 50
24 to 26
Strength to Weight: Axial, points 18 to 29
17 to 35
Strength to Weight: Bending, points 26 to 35
18 to 29
Thermal Diffusivity, mm2/s 61
8.9 to 10
Thermal Shock Resistance, points 7.9 to 13
17 to 35

Alloy Composition


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Aluminum (Al), % 95.5 to 98.2
0
Carbon (C), % 0
3.0 to 3.5
Chromium (Cr), % 0 to 0.15
0
Copper (Cu), % 0 to 0.15
0
Iron (Fe), % 0 to 0.5
93.7 to 95.5
Magnesium (Mg), % 1.7 to 2.4
0
Manganese (Mn), % 0.1 to 0.5
0
Phosphorus (P), % 0
0 to 0.080
Silicon (Si), % 0 to 0.4
1.5 to 2.8
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0

Comparable Variants