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5251-O Aluminum vs. Annealed SAE-AISI S5

5251-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI S5 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5251-O aluminum and the bottom bar is annealed SAE-AISI S5.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 44
210
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 19
16
Fatigue Strength, MPa 73
250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 110
420
Tensile Strength: Ultimate (UTS), MPa 180
680
Tensile Strength: Yield (Proof), MPa 68
380

Thermal Properties

Latent Heat of Fusion, J/g 400
280
Melting Completion (Liquidus), °C 650
1440
Melting Onset (Solidus), °C 610
1400
Specific Heat Capacity, J/kg-K 900
480
Thermal Conductivity, W/m-K 150
42
Thermal Expansion, µm/m-K 24
12

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 37
7.4
Electrical Conductivity: Equal Weight (Specific), % IACS 120
8.7

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
3.1
Density, g/cm3 2.7
7.7
Embodied Carbon, kg CO2/kg material 8.5
2.1
Embodied Energy, MJ/kg 150
29
Embodied Water, L/kg 1180
51

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 27
95
Resilience: Unit (Modulus of Resilience), kJ/m3 34
400
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
25
Strength to Weight: Axial, points 18
25
Strength to Weight: Bending, points 26
22
Thermal Diffusivity, mm2/s 61
11
Thermal Shock Resistance, points 7.9
23

Alloy Composition


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Aluminum (Al), % 95.5 to 98.2
0
Carbon (C), % 0
0.5 to 0.65
Chromium (Cr), % 0 to 0.15
0 to 0.5
Copper (Cu), % 0 to 0.15
0 to 0.25
Iron (Fe), % 0 to 0.5
93.6 to 97
Magnesium (Mg), % 1.7 to 2.4
0
Manganese (Mn), % 0.1 to 0.5
0.6 to 1.0
Molybdenum (Mo), % 0
0.2 to 1.4
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.4
1.8 to 2.3
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.15
0
Vanadium (V), % 0
0 to 0.35
Zinc (Zn), % 0 to 0.15
0
Residuals, % 0 to 0.15
0