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Annealed S5 Tool Steel

Annealed SAE-AISI S5 is SAE-AISI S5 steel in the annealed condition. The graph bars on the material properties cards below compare annealed SAE-AISI S5 to: tool steels (top), all iron alloys (middle), and the entire database (bottom). A full bar means this is the highest value in the relevant set. A half-full bar means it's 50% of the highest, and so on.

Mechanical Properties

Brinell Hardness

210

Elastic (Young's, Tensile) Modulus

190 GPa 27 x 106 psi

Elongation at Break

16 %

Fatigue Strength

250 MPa 37 x 103 psi

Poisson's Ratio

0.29

Rockwell B Hardness

95

Shear Modulus

72 GPa 10 x 106 psi

Shear Strength

420 MPa 61 x 103 psi

Tensile Strength: Ultimate (UTS)

680 MPa 99 x 103 psi

Tensile Strength: Yield (Proof)

380 MPa 56 x 103 psi

Thermal Properties

Latent Heat of Fusion

280 J/g

Melting Completion (Liquidus)

1440 °C 2620 °F

Melting Onset (Solidus)

1400 °C 2550 °F

Specific Heat Capacity

480 J/kg-K 0.11 BTU/lb-°F

Thermal Conductivity

42 W/m-K 24 BTU/h-ft-°F

Thermal Expansion

12 µm/m-K

Electrical Properties

Electrical Conductivity: Equal Volume

7.4 % IACS

Electrical Conductivity: Equal Weight (Specific)

8.7 % IACS

Otherwise Unclassified Properties

Base Metal Price

3.1 % relative

Density

7.7 g/cm3 480 lb/ft3

Embodied Carbon

2.1 kg CO2/kg material

Embodied Energy

29 MJ/kg 12 x 103 BTU/lb

Embodied Water

51 L/kg 6.0 gal/lb

Common Calculations

PREN (Pitting Resistance)

2.9

Resilience: Ultimate (Unit Rupture Work)

95 MJ/m3

Resilience: Unit (Modulus of Resilience)

400 kJ/m3

Stiffness to Weight: Axial

13 points

Stiffness to Weight: Bending

25 points

Strength to Weight: Axial

25 points

Strength to Weight: Bending

22 points

Thermal Diffusivity

11 mm2/s

Thermal Shock Resistance

23 points

Alloy Composition

Iron (Fe)Fe 93.6 to 97
Silicon (Si)Si 1.8 to 2.3
Manganese (Mn)Mn 0.6 to 1.0
Molybdenum (Mo)Mo 0.2 to 1.4
Carbon (C)C 0.5 to 0.65
Chromium (Cr)Cr 0 to 0.5
Vanadium (V)V 0 to 0.35
Copper (Cu)Cu 0 to 0.25
Phosphorus (P)P 0 to 0.030
Sulfur (S)S 0 to 0.030

All values are % weight. Ranges represent what is permitted under applicable standards.

Followup Questions

Further Reading

SAE J437: Selection and Heat Treatment of Tool and Die Steels

ASTM A681: Standard Specification for Tool Steels Alloy

Tool Steels, 5th ed., George Roberts et al., 1998

Tool Steels: Properties and Performance, Rafael A. Mesquita (editor), 2016

ASM Specialty Handbook: Carbon and Alloy Steels, J. R. Davis (editor), 1996