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5254 Aluminum vs. C94400 Bronze

5254 aluminum belongs to the aluminum alloys classification, while C94400 bronze belongs to the copper alloys. There are 28 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5254 aluminum and the bottom bar is C94400 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
100
Elongation at Break, % 3.4 to 22
18
Poisson's Ratio 0.33
0.35
Shear Modulus, GPa 26
37
Tensile Strength: Ultimate (UTS), MPa 240 to 350
220
Tensile Strength: Yield (Proof), MPa 100 to 270
110

Thermal Properties

Latent Heat of Fusion, J/g 400
180
Maximum Temperature: Mechanical, °C 190
150
Melting Completion (Liquidus), °C 640
940
Melting Onset (Solidus), °C 590
790
Specific Heat Capacity, J/kg-K 900
350
Thermal Conductivity, W/m-K 130
52
Thermal Expansion, µm/m-K 24
19

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 32
10
Electrical Conductivity: Equal Weight (Specific), % IACS 110
9.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
32
Density, g/cm3 2.7
9.1
Embodied Carbon, kg CO2/kg material 8.8
3.4
Embodied Energy, MJ/kg 150
54
Embodied Water, L/kg 1180
390

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 11 to 41
33
Resilience: Unit (Modulus of Resilience), kJ/m3 73 to 550
60
Stiffness to Weight: Axial, points 14
6.1
Stiffness to Weight: Bending, points 51
17
Strength to Weight: Axial, points 25 to 37
6.8
Strength to Weight: Bending, points 32 to 41
9.0
Thermal Diffusivity, mm2/s 52
17
Thermal Shock Resistance, points 10 to 16
8.3

Alloy Composition


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Aluminum (Al), % 94.4 to 96.8
0 to 0.0050
Antimony (Sb), % 0
0 to 0.8
Chromium (Cr), % 0.15 to 0.35
0
Copper (Cu), % 0 to 0.050
76.1 to 84
Iron (Fe), % 0 to 0.45
0 to 0.15
Lead (Pb), % 0
9.0 to 12
Magnesium (Mg), % 3.1 to 3.9
0
Manganese (Mn), % 0 to 0.010
0
Nickel (Ni), % 0
0 to 1.0
Phosphorus (P), % 0
0 to 0.050
Silicon (Si), % 0 to 0.45
0 to 0.0050
Sulfur (S), % 0
0 to 0.080
Tin (Sn), % 0
7.0 to 9.0
Titanium (Ti), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.2
0 to 0.8
Residuals, % 0 to 0.15
0