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535.0 Aluminum vs. ASTM Grade HE Steel

535.0 aluminum belongs to the aluminum alloys classification, while ASTM grade HE steel belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (4, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 535.0 aluminum and the bottom bar is ASTM grade HE steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 70
190
Elastic (Young's, Tensile) Modulus, GPa 67
200
Elongation at Break, % 10
10
Fatigue Strength, MPa 70
160
Poisson's Ratio 0.33
0.27
Shear Modulus, GPa 25
79
Tensile Strength: Ultimate (UTS), MPa 270
670
Tensile Strength: Yield (Proof), MPa 140
310

Thermal Properties

Latent Heat of Fusion, J/g 390
310
Maximum Temperature: Mechanical, °C 170
1100
Melting Completion (Liquidus), °C 630
1400
Melting Onset (Solidus), °C 570
1360
Specific Heat Capacity, J/kg-K 910
490
Thermal Conductivity, W/m-K 100
14
Thermal Expansion, µm/m-K 24
17

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 23
2.1
Electrical Conductivity: Equal Weight (Specific), % IACS 79
2.5

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
19
Density, g/cm3 2.6
7.7
Embodied Carbon, kg CO2/kg material 9.4
3.5
Embodied Energy, MJ/kg 160
50
Embodied Water, L/kg 1180
190

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 24
56
Resilience: Unit (Modulus of Resilience), kJ/m3 150
240
Stiffness to Weight: Axial, points 14
15
Stiffness to Weight: Bending, points 51
25
Strength to Weight: Axial, points 28
24
Strength to Weight: Bending, points 35
22
Thermal Diffusivity, mm2/s 42
3.6
Thermal Shock Resistance, points 12
14

Alloy Composition


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Aluminum (Al), % 91.5 to 93.6
0
Beryllium (Be), % 0.0030 to 0.0070
0
Boron (B), % 0 to 0.0050
0
Carbon (C), % 0
0.2 to 0.5
Chromium (Cr), % 0
26 to 30
Copper (Cu), % 0 to 0.050
0
Iron (Fe), % 0 to 0.15
53.9 to 65.8
Magnesium (Mg), % 6.2 to 7.5
0
Manganese (Mn), % 0.1 to 0.25
0 to 2.0
Molybdenum (Mo), % 0
0 to 0.5
Nickel (Ni), % 0
8.0 to 11
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.15
0 to 2.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0.1 to 0.25
0
Residuals, % 0 to 0.15
0