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5383 Aluminum vs. S20161 Stainless Steel

5383 aluminum belongs to the aluminum alloys classification, while S20161 stainless steel belongs to the iron alloys. There are 32 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5383 aluminum and the bottom bar is S20161 stainless steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 85 to 110
250
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.7 to 15
46
Fatigue Strength, MPa 130 to 200
360
Poisson's Ratio 0.33
0.28
Shear Modulus, GPa 26
76
Shear Strength, MPa 190 to 220
690
Tensile Strength: Ultimate (UTS), MPa 310 to 370
980
Tensile Strength: Yield (Proof), MPa 150 to 310
390

Thermal Properties

Latent Heat of Fusion, J/g 390
330
Maximum Temperature: Corrosion, °C 65
410
Maximum Temperature: Mechanical, °C 200
870
Melting Completion (Liquidus), °C 650
1380
Melting Onset (Solidus), °C 540
1330
Specific Heat Capacity, J/kg-K 900
490
Thermal Conductivity, W/m-K 130
15
Thermal Expansion, µm/m-K 24
16

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
2.5
Electrical Conductivity: Equal Weight (Specific), % IACS 97
2.9

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
12
Density, g/cm3 2.7
7.5
Embodied Carbon, kg CO2/kg material 9.0
2.7
Embodied Energy, MJ/kg 160
39
Embodied Water, L/kg 1170
130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 23 to 40
360
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 690
390
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
26
Strength to Weight: Axial, points 32 to 38
36
Strength to Weight: Bending, points 38 to 42
29
Thermal Diffusivity, mm2/s 51
4.0
Thermal Shock Resistance, points 14 to 16
22

Alloy Composition


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Aluminum (Al), % 92 to 95.3
0
Carbon (C), % 0
0 to 0.15
Chromium (Cr), % 0 to 0.25
15 to 18
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.25
65.6 to 73.9
Magnesium (Mg), % 4.0 to 5.2
0
Manganese (Mn), % 0.7 to 1.0
4.0 to 6.0
Nickel (Ni), % 0
4.0 to 6.0
Nitrogen (N), % 0
0.080 to 0.2
Phosphorus (P), % 0
0 to 0.040
Silicon (Si), % 0 to 0.25
3.0 to 4.0
Sulfur (S), % 0
0 to 0.040
Titanium (Ti), % 0 to 0.15
0
Zinc (Zn), % 0 to 0.4
0
Zirconium (Zr), % 0 to 0.2
0
Residuals, % 0 to 0.15
0