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5456 Aluminum vs. 2025 Aluminum

Both 5456 aluminum and 2025 aluminum are aluminum alloys. They have a moderately high 95% of their average alloy composition in common. There are 30 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is 2025 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
72
Elongation at Break, % 11 to 18
15
Fatigue Strength, MPa 130 to 210
130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
27
Shear Strength, MPa 190 to 210
240
Tensile Strength: Ultimate (UTS), MPa 320 to 340
400
Tensile Strength: Yield (Proof), MPa 150 to 250
260

Thermal Properties

Latent Heat of Fusion, J/g 390
400
Maximum Temperature: Mechanical, °C 190
190
Melting Completion (Liquidus), °C 640
640
Melting Onset (Solidus), °C 570
520
Specific Heat Capacity, J/kg-K 900
870
Thermal Conductivity, W/m-K 120
150
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
40
Electrical Conductivity: Equal Weight (Specific), % IACS 97
120

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
10
Density, g/cm3 2.7
3.0
Embodied Carbon, kg CO2/kg material 9.0
7.9
Embodied Energy, MJ/kg 150
150
Embodied Water, L/kg 1170
1130

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
55
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
450
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
46
Strength to Weight: Axial, points 33 to 35
37
Strength to Weight: Bending, points 38 to 40
40
Thermal Diffusivity, mm2/s 48
58
Thermal Shock Resistance, points 14 to 15
18

Alloy Composition


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Aluminum (Al), % 92 to 94.8
90.9 to 95.2
Chromium (Cr), % 0.050 to 0.2
0 to 0.1
Copper (Cu), % 0 to 0.1
3.9 to 5.0
Iron (Fe), % 0 to 0.4
0 to 1.0
Magnesium (Mg), % 4.7 to 5.5
0 to 0.050
Manganese (Mn), % 0.5 to 1.0
0.4 to 1.2
Silicon (Si), % 0 to 0.25
0.5 to 1.2
Titanium (Ti), % 0 to 0.2
0 to 0.15
Zinc (Zn), % 0 to 0.25
0 to 0.25
Residuals, % 0 to 0.15
0 to 0.15