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5456 Aluminum vs. Grade 25 Titanium

5456 aluminum belongs to the aluminum alloys classification, while grade 25 titanium belongs to the titanium alloys. There are 29 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown.

For each property being compared, the top bar is 5456 aluminum and the bottom bar is grade 25 titanium.

Metric UnitsUS Customary Units

Mechanical Properties

Elastic (Young's, Tensile) Modulus, GPa 68
110
Elongation at Break, % 11 to 18
11
Fatigue Strength, MPa 130 to 210
550
Poisson's Ratio 0.33
0.32
Shear Modulus, GPa 26
40
Shear Strength, MPa 190 to 210
600
Tensile Strength: Ultimate (UTS), MPa 320 to 340
1000
Tensile Strength: Yield (Proof), MPa 150 to 250
940

Thermal Properties

Latent Heat of Fusion, J/g 390
410
Maximum Temperature: Mechanical, °C 190
340
Melting Completion (Liquidus), °C 640
1610
Melting Onset (Solidus), °C 570
1560
Specific Heat Capacity, J/kg-K 900
560
Thermal Conductivity, W/m-K 120
7.1
Thermal Expansion, µm/m-K 24
9.6

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
1.0
Electrical Conductivity: Equal Weight (Specific), % IACS 97
2.0

Otherwise Unclassified Properties

Density, g/cm3 2.7
4.5
Embodied Carbon, kg CO2/kg material 9.0
43
Embodied Energy, MJ/kg 150
700
Embodied Water, L/kg 1170
320

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 33 to 46
110
Resilience: Unit (Modulus of Resilience), kJ/m3 170 to 470
4220
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
35
Strength to Weight: Axial, points 33 to 35
62
Strength to Weight: Bending, points 38 to 40
50
Thermal Diffusivity, mm2/s 48
2.8
Thermal Shock Resistance, points 14 to 15
71

Alloy Composition


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Aluminum (Al), % 92 to 94.8
5.5 to 6.8
Carbon (C), % 0
0 to 0.080
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0
Hydrogen (H), % 0
0 to 0.013
Iron (Fe), % 0 to 0.4
0 to 0.4
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0
Nickel (Ni), % 0
0.3 to 0.8
Nitrogen (N), % 0
0 to 0.050
Oxygen (O), % 0
0 to 0.2
Palladium (Pd), % 0
0.040 to 0.080
Silicon (Si), % 0 to 0.25
0
Titanium (Ti), % 0 to 0.2
86.7 to 90.6
Vanadium (V), % 0
3.5 to 4.5
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0 to 0.4