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5456-O Aluminum vs. Annealed SAE-AISI F1

5456-O aluminum belongs to the aluminum alloys classification, while annealed SAE-AISI F1 belongs to the iron alloys. There are 30 material properties with values for both materials. Properties with values for just one material (3, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5456-O aluminum and the bottom bar is annealed SAE-AISI F1.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 80
190
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 18
21
Fatigue Strength, MPa 160
240
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
72
Shear Strength, MPa 200
390
Tensile Strength: Ultimate (UTS), MPa 320
620
Tensile Strength: Yield (Proof), MPa 150
350

Thermal Properties

Latent Heat of Fusion, J/g 390
250
Melting Completion (Liquidus), °C 640
1480
Melting Onset (Solidus), °C 570
1430
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 120
45
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 29
7.3
Electrical Conductivity: Equal Weight (Specific), % IACS 97
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
5.0
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 9.0
1.7
Embodied Energy, MJ/kg 150
24
Embodied Water, L/kg 1170
46

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 46
110
Resilience: Unit (Modulus of Resilience), kJ/m3 180
320
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 33
22
Strength to Weight: Bending, points 38
20
Thermal Diffusivity, mm2/s 48
12
Thermal Shock Resistance, points 14
19

Alloy Composition


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Aluminum (Al), % 92 to 94.8
0
Carbon (C), % 0
1.0 to 1.3
Chromium (Cr), % 0.050 to 0.2
0
Copper (Cu), % 0 to 0.1
0
Iron (Fe), % 0 to 0.4
95.9 to 98
Magnesium (Mg), % 4.7 to 5.5
0
Manganese (Mn), % 0.5 to 1.0
0 to 0.5
Phosphorus (P), % 0
0 to 0.030
Silicon (Si), % 0 to 0.25
0.1 to 0.5
Sulfur (S), % 0
0 to 0.030
Titanium (Ti), % 0 to 0.2
0
Tungsten (W), % 0
1.0 to 1.8
Zinc (Zn), % 0 to 0.25
0
Residuals, % 0 to 0.15
0