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5457 Aluminum vs. 3005 Aluminum

Both 5457 aluminum and 3005 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 3005 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
33 to 73
Elastic (Young's, Tensile) Modulus, GPa 68
70
Elongation at Break, % 6.0 to 22
1.1 to 16
Fatigue Strength, MPa 55 to 98
53 to 100
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85 to 130
84 to 150
Tensile Strength: Ultimate (UTS), MPa 130 to 210
140 to 270
Tensile Strength: Yield (Proof), MPa 50 to 190
51 to 240

Thermal Properties

Latent Heat of Fusion, J/g 400
400
Maximum Temperature: Mechanical, °C 180
180
Melting Completion (Liquidus), °C 660
660
Melting Onset (Solidus), °C 630
640
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
42
Electrical Conductivity: Equal Weight (Specific), % IACS 150
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.8
Embodied Carbon, kg CO2/kg material 8.4
8.2
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1180

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
2.2 to 18
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
18 to 390
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
49
Strength to Weight: Axial, points 13 to 21
14 to 27
Strength to Weight: Bending, points 21 to 28
21 to 33
Thermal Diffusivity, mm2/s 72
64
Thermal Shock Resistance, points 5.7 to 9.0
6.0 to 12

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
95.7 to 98.8
Chromium (Cr), % 0
0 to 0.1
Copper (Cu), % 0 to 0.2
0 to 0.3
Iron (Fe), % 0 to 0.1
0 to 0.7
Magnesium (Mg), % 0.8 to 1.2
0.2 to 0.6
Manganese (Mn), % 0.15 to 0.45
1.0 to 1.5
Silicon (Si), % 0 to 0.080
0 to 0.6
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.25
Residuals, % 0 to 0.1
0 to 0.15

Comparable Variants