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5457 Aluminum vs. 6082 Aluminum

Both 5457 aluminum and 6082 aluminum are aluminum alloys. They have a very high 98% of their average alloy composition in common.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is 6082 aluminum.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
40 to 95
Elastic (Young's, Tensile) Modulus, GPa 68
69
Elongation at Break, % 6.0 to 22
6.3 to 18
Fatigue Strength, MPa 55 to 98
55 to 130
Poisson's Ratio 0.33
0.33
Shear Modulus, GPa 26
26
Shear Strength, MPa 85 to 130
84 to 220
Tensile Strength: Ultimate (UTS), MPa 130 to 210
140 to 340
Tensile Strength: Yield (Proof), MPa 50 to 190
85 to 320

Thermal Properties

Latent Heat of Fusion, J/g 400
410
Maximum Temperature: Mechanical, °C 180
170
Melting Completion (Liquidus), °C 660
650
Melting Onset (Solidus), °C 630
580
Specific Heat Capacity, J/kg-K 900
900
Thermal Conductivity, W/m-K 180
160
Thermal Expansion, µm/m-K 24
23

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
42
Electrical Conductivity: Equal Weight (Specific), % IACS 150
140

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
9.5
Density, g/cm3 2.7
2.7
Embodied Carbon, kg CO2/kg material 8.4
8.3
Embodied Energy, MJ/kg 160
150
Embodied Water, L/kg 1190
1170

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
19 to 43
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
52 to 710
Stiffness to Weight: Axial, points 14
14
Stiffness to Weight: Bending, points 50
50
Strength to Weight: Axial, points 13 to 21
14 to 35
Strength to Weight: Bending, points 21 to 28
21 to 40
Thermal Diffusivity, mm2/s 72
67
Thermal Shock Resistance, points 5.7 to 9.0
6.0 to 15

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
95.2 to 98.3
Chromium (Cr), % 0
0 to 0.25
Copper (Cu), % 0 to 0.2
0 to 0.1
Iron (Fe), % 0 to 0.1
0 to 0.5
Magnesium (Mg), % 0.8 to 1.2
0.6 to 1.2
Manganese (Mn), % 0.15 to 0.45
0.4 to 1.0
Silicon (Si), % 0 to 0.080
0.7 to 1.3
Titanium (Ti), % 0
0 to 0.1
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0 to 0.2
Residuals, % 0 to 0.1
0 to 0.15

Comparable Variants