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5457 Aluminum vs. ASTM A387 Grade 2 Steel

5457 aluminum belongs to the aluminum alloys classification, while ASTM A387 grade 2 steel belongs to the iron alloys. There are 31 material properties with values for both materials. Properties with values for just one material (1, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is ASTM A387 grade 2 steel.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
140 to 170
Elastic (Young's, Tensile) Modulus, GPa 68
190
Elongation at Break, % 6.0 to 22
25
Fatigue Strength, MPa 55 to 98
190 to 250
Poisson's Ratio 0.33
0.29
Shear Modulus, GPa 26
73
Shear Strength, MPa 85 to 130
300 to 350
Tensile Strength: Ultimate (UTS), MPa 130 to 210
470 to 550
Tensile Strength: Yield (Proof), MPa 50 to 190
260 to 350

Thermal Properties

Latent Heat of Fusion, J/g 400
250
Maximum Temperature: Mechanical, °C 180
420
Melting Completion (Liquidus), °C 660
1470
Melting Onset (Solidus), °C 630
1420
Specific Heat Capacity, J/kg-K 900
470
Thermal Conductivity, W/m-K 180
45
Thermal Expansion, µm/m-K 24
13

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
7.2
Electrical Conductivity: Equal Weight (Specific), % IACS 150
8.3

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
2.6
Density, g/cm3 2.7
7.9
Embodied Carbon, kg CO2/kg material 8.4
1.6
Embodied Energy, MJ/kg 160
20
Embodied Water, L/kg 1190
50

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
98 to 120
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
180 to 320
Stiffness to Weight: Axial, points 14
13
Stiffness to Weight: Bending, points 50
24
Strength to Weight: Axial, points 13 to 21
16 to 20
Strength to Weight: Bending, points 21 to 28
17 to 19
Thermal Diffusivity, mm2/s 72
12
Thermal Shock Resistance, points 5.7 to 9.0
14 to 16

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
0
Carbon (C), % 0
0.050 to 0.21
Chromium (Cr), % 0
0.5 to 0.8
Copper (Cu), % 0 to 0.2
0
Iron (Fe), % 0 to 0.1
97.1 to 98.3
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0.55 to 0.8
Molybdenum (Mo), % 0
0.45 to 0.6
Phosphorus (P), % 0
0 to 0.025
Silicon (Si), % 0 to 0.080
0.15 to 0.4
Sulfur (S), % 0
0 to 0.025
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0

Comparable Variants