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5457 Aluminum vs. C95500 Bronze

5457 aluminum belongs to the aluminum alloys classification, while C95500 bronze belongs to the copper alloys. There are 29 material properties with values for both materials. Properties with values for just one material (2, in this case) are not shown. Please note that the two materials have significantly dissimilar densities. This means that additional care is required when interpreting the data, because some material properties are based on units of mass, while others are based on units of area or volume.

For each property being compared, the top bar is 5457 aluminum and the bottom bar is C95500 bronze.

Metric UnitsUS Customary Units

Mechanical Properties

Brinell Hardness 32 to 55
200 to 210
Elastic (Young's, Tensile) Modulus, GPa 68
120
Elongation at Break, % 6.0 to 22
8.4 to 10
Poisson's Ratio 0.33
0.34
Shear Modulus, GPa 26
44
Tensile Strength: Ultimate (UTS), MPa 130 to 210
700 to 850
Tensile Strength: Yield (Proof), MPa 50 to 190
320 to 470

Thermal Properties

Latent Heat of Fusion, J/g 400
230
Maximum Temperature: Mechanical, °C 180
230
Melting Completion (Liquidus), °C 660
1050
Melting Onset (Solidus), °C 630
1040
Specific Heat Capacity, J/kg-K 900
450
Thermal Conductivity, W/m-K 180
42
Thermal Expansion, µm/m-K 24
18

Electrical Properties

Electrical Conductivity: Equal Volume, % IACS 46
8.0
Electrical Conductivity: Equal Weight (Specific), % IACS 150
8.8

Otherwise Unclassified Properties

Base Metal Price, % relative 9.5
28
Density, g/cm3 2.7
8.2
Embodied Carbon, kg CO2/kg material 8.4
3.5
Embodied Energy, MJ/kg 160
57
Embodied Water, L/kg 1190
390

Common Calculations

Resilience: Ultimate (Unit Rupture Work), MJ/m3 12 to 23
58 to 61
Resilience: Unit (Modulus of Resilience), kJ/m3 18 to 250
420 to 950
Stiffness to Weight: Axial, points 14
8.0
Stiffness to Weight: Bending, points 50
20
Strength to Weight: Axial, points 13 to 21
24 to 29
Strength to Weight: Bending, points 21 to 28
21 to 24
Thermal Diffusivity, mm2/s 72
11
Thermal Shock Resistance, points 5.7 to 9.0
24 to 29

Alloy Composition


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Aluminum (Al), % 97.8 to 99.05
10 to 11.5
Copper (Cu), % 0 to 0.2
78 to 84
Iron (Fe), % 0 to 0.1
3.0 to 5.0
Magnesium (Mg), % 0.8 to 1.2
0
Manganese (Mn), % 0.15 to 0.45
0 to 3.5
Nickel (Ni), % 0
3.0 to 5.5
Silicon (Si), % 0 to 0.080
0
Vanadium (V), % 0 to 0.050
0
Zinc (Zn), % 0 to 0.050
0
Residuals, % 0 to 0.1
0 to 0.5